In a world where industrial real estate costs are soaring and operational efficiency is paramount, making the most of every square foot is no longer a luxury—it’s a necessity. One solution that has emerged as a game-changer for manufacturers, distribution centers, and defense facilities is the Vertical Lift Module (VLM). These automated storage and retrieval systems are designed to optimize floor space by utilizing vertical height, streamline workflows, and deliver measurable ROI across industries.

In this blog, we’ll explore how VLMs work, real-world benefits of their implementation, and how they can transform your industrial space from the ground up.

What Are Vertical Lift Modules (VLMs)?

Vertical Lift Modules are enclosed systems with vertically arranged trays that are automatically retrieved and delivered to an access openings point at the user level. These intelligent systems use an elevator mechanism to retrieve stored items and deliver them to an ergonomic opening, eliminating the need for workers to search, climb, or bend.

Key Components of a VLM:

• Enclosed vertical storage column
• Automated extractor system
• Touchscreen control interface
• Inventory management software integration

By storing items vertically and delivering them directly to the user, VLMs not only save floor space but also improve inventory accuracy, speed, and worker safety.

How VLMs Drive ROI in Key Industries

Manufacturing Facilities

In manufacturing, efficiency and space utilization are closely tied to profitability. VLMs centralize parts and tool storage, reducing downtime spent looking for items and improving picking accuracy.

ROI Benefits:

• Shorter retrieval times
• Better inventory control and visibility
• Reduced product loss and misplacement
• Enhanced ergonomic access for workers

Distribution Centers

Distribution and logistics operations thrive on speed, accuracy, and scalability. VLMs support faster order fulfillment by automating picking processes and minimizing human error.

ROI Benefits:

• Increased order throughput
• Faster cycle times
• Reduced labor costs
• Smaller building requirements

Defense and Government Operations

Military bases and government contractors require secure, efficient storage for mission-critical equipment and parts. VLMs offer secure access controls, audit trails, and temperature/humidity control options for sensitive materials.

ROI Benefits:

• Secured storage for tools and weapons
• Improved chain-of-custody compliance
• Space optimization in secure areas

More Than Storage: Integrated Technology & Smart Controls

Modern VLMs, like those offered by Bradford Systems, feature integrated software that syncs with existing ERP or WMS systems. Operators can track item movement, set picking priorities, and even monitor maintenance needs.

Features:

• Touchscreen HMI (Human Machine Interface)
• Barcode and RFID scanning
• Automatic weight sensing
• Customizable bin configurations

These intelligent features make VLMs a cornerstone of Industry 4.0, enhancing data-driven decision making across your facility.

Ergonomics & Safety

In addition to space and time savings, VLMs promote a safer and more ergonomic workplace. The “goods-to-person” approach eliminates the need for ladders, forklifts, or awkward reaching.

Ergonomic Benefits:

• Reduced worker injuries
• Minimized fatigue and strain
• ADA-compliant designs available

Safety is further enhanced by enclosed design, locking mechanisms, and restricted access options, especially important in high-security or sensitive environments.

Customization for Specific Needs

Every operation has unique challenges, and VLMs can be tailored to fit specific workflows. Bradford Systems works closely with clients to design and install systems that align with operational goals.

Examples of Custom Features:

• Dual-access workstations for high-volume use
• Climate-controlled storage for electronics or pharmaceuticals
• Adjustable tray heights for mixed inventory

Bradford Systems: Your VLM Integration Partner

With decades of experience across industries, Bradford Systems provides comprehensive VLM solutions that include consultation, space planning, installation, and ongoing support. Our partnerships with leading VLM manufacturers ensure that you get cutting-edge equipment customized to your needs.

From automotive parts to military-grade components, we understand that every inch matters.

Conclusion: Reaching New Heights with VLMs

Vertical Lift Modules, including the Modula Lift, are not just storage systems—they are strategic investments that enhance space utilization, improve operational efficiency, and reduce long-term costs. Whether you’re managing a bustling distribution center, a government supply depot, or a precision-focused manufacturing line, VLMs offer scalable, smart, and safe solutions for modern industrial demands.

Ready to elevate your space? Contact Bradford Systems today to learn how VLMs can help you expand upward—not outward.