Heavy-Duty Mobile Racking: The Smarter Way to Store More in Less Space

Heavy-Duty Mobile Racking

Heavy-Duty Mobile Racking: The Smarter Way to Store More in Less Space

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Warehouses, military facilities, distribution centers, and public safety departments face growing pressure to maximize their storage capacity without expanding their physical footprint. That’s where heavy-duty mobile racking systems come into play.

At Bradford Systems, we specialize in high-density storage solutions designed to increase efficiency, protect valuable equipment, and free up floor space. One of our most powerful tools in this space-saving mission is the Spacesaver ActivRAC® Heavy-Duty Mobile Racking System—a cutting-edge storage solution built for the toughest environments.

In this blog, we’ll dive into the different types of mobile racking systems we offer, explain how they work, and explore how your organization can benefit from making the switch to heavy-duty mobile racking.

What Is Heavy-Duty Mobile Racking?

Heavy-duty mobile racking is a high-density storage solution that mounts shelving or pallet racking onto movable carriages running along floor tracks. Instead of using multiple fixed aisles, this system creates a single movable aisle, allowing users to access any row as needed. As a result, you can significantly increase storage efficiency.

Rather than expanding your warehouse or renting offsite space, mobile racking allows you to double your storage capacity within the same footprint—or reduce your existing storage area by up to 50%.

At Bradford Systems, we offer a full range of high-density mobile storage options tailored to various industries. These include:

  • Mobile pallet racking
  • Static-to-mobile conversions
  • Modular racking designed for law enforcement, military, and healthcare
  • Climate-controlled mobile storage systems

For facilities that demand top-tier performance, our flagship solution is the Spacesaver ActivRAC® system—renowned for its strength, adaptability, and reliability in demanding environments.

Spacesaver ActivRAC® Heavy-Duty Mobile Racking: Built for Demanding Environments

Product Features

  • Load capacities up to 30,000 lbs per carriage
  • Designed to move heavy pallet racking systems safely and smoothly
  • Custom rail systems that integrate into new or existing floors
  • Steel construction with reinforced drive systems for long-term durability
  • Optional anti-tip features and safety systems

Whether you’re storing MRO supplies, evidence lockers, automotive parts, or weapons and gear, ActivRAC is built to handle your load.

ActivRAC® Models:

ActivRAC 7M

  • Carries up to 7,000 lbs per carriage
  • Ideal for lighter-duty warehouse and industrial use
  • Powered or manual operation

ActivRAC 16P

  • Carries up to 16,000 lbs per carriage
  • Designed for mid-range storage needs
  • Perfect for military bases, evidence storage, and larger material supply rooms

ActivRAC 30P

  • Carries up to 30,000 lbs per carriage
  • The most robust solution available
  • Ideal for heavy palletized goods, tool cribs, and heavy machinery parts

Each ActivRAC model can be customized to your facility’s layout, height restrictions, seismic requirements, and climate control needs.

Modes of Operation: How to Operate Your Heavy-Duty Mobile Racking

Spacesaver’s ActivRAC systems come with three primary modes of operation to suit different environments and user preferences:

Manual Operation

Best for light to moderate use, the manual system uses a three-spoke mechanical-assist handle to move the racking carriages. With a single turn, you can effortlessly shift thousands of pounds of materials.

Use Case: Small supply rooms, law enforcement evidence lockers, or environments with less frequent access.

Powered Operation

With a push of a button, the powered ActivRAC system opens and closes aisles electronically. This version comes with built-in safety features like infrared sensors, emergency stop buttons, and motion detection to prevent accidents.

Application: High-traffic areas like warehouses, archives, or sensitive materials storage where safety and speed are critical.

Touchless/Remote Operation

In today’s contact-conscious environment, touchless controls allow staff to operate racking systems via a mobile device or key fob, improving hygiene and user convenience.

Best for: Healthcare environments, clean rooms, or departments with strict sanitation protocols.

No matter the mode, all ActivRAC systems are designed for safe, smooth, and effortless access to your stored materials—even when fully loaded.

Why Choose Bradford Systems?

A

t Bradford Systems, we’ve helped organizations across North America streamline their storage by delivering innovative, high-density systems. From initial layout design and CAD drawings to final installation and ongoing maintenance, our expert team manages every step of the process—ensuring a smooth experience from start to finish.

When you choose Bradford, you benefit from:

  • Certified Installation Experts
  • Custom Design & Planning Services
  • Ongoing Support & Warranty Coverage
  • Decades of Experience in Multiple Industries
  • A True Partner in Operational Efficiency

Moreover, our long-standing collaboration with Spacesaver allows us to provide industry-leading mobile storage technology—backed by one of the most trusted names in the business. With Bradford Systems, you don’t just get a vendor; you gain a partner committed to your long-term success.

Ready to Take Control of Your Space?

Whether you’re struggling with overcrowded aisles, inefficient pick times, or a lack of growth capacity, ActivRAC systems from Bradford Systems can help you reclaim your space and reinvent your workflow. Let us show you what’s possible.